---===SME_1305_00004_0001.djvu===--- Shop Manual electrical Pub.No.00ELB0015, APRIL 2013 ( EURO V ) ---===SME_1305_00004_0001.djvu===--- Shop Manual electrical Pub.No.00ELB0015, APRIL 2013 ( EURO V ) ---===SME_1305_00004_0002.djvu===--- GROUP INDEX FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso ROSA series buses, and includes proce- dures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. APRIL 2013 Applicable models BE ( EURO V ) ©2013 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan GENERAL ................................................ SPECIFICATIONS .................................... STRUCTURE AND OPERATION............. TROUBLESHOOTING ............................. POWER, CHARGE AND GROUND CIRCUIT ................................................... ENGINE STARTING, STOPPING AND PREHEATING CIRCUIT .................. LIGHTING CIRCUIT ................................. METER CIRCUIT...................................... INDICATOR AND WARNING LAMP CIRCUIT ........................................ BODY SIDE ELECTRICAL CIRCUIT....... CHASSIS SIDE ELECTRICAL CIRCUIT ................................................... ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ........................... OTHER CIRCUIT...................................... ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ................... INSPECTION OF ELECTRICAL EQUIPMENT ............................................ STARTER AND ALTERNATOR ............... ON-VEHICLE INSPECTION AND ADJUSTMENT ......................................... CONNECTOR CONFIGURATION CHART ..................................................... ---===SME_1305_00004_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume (Pub.No.00ELB0013) 2. CHASSIS volume (supplement) (Pub.No.00ELB0014) 3. ELECTRICAL volume (Pub.No.00ELB0015) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL 17E DPF (Diesel Particulate Filter) SYSTEM Group No. Group subject MODIFICATION SUMMARY 00 GENERAL 21 CLUTCH 22A TRANSMISSION <M038: DUONIC> 22B TRANSMISSION <M038> 22E DUONIC 25 PROPELLER SHAFT 26B FRONT AXLE <INDEPENDENT> 27 REAR AXLE 31 WHEEL AND TIRE 33B FRONT SUSPENSION <INDEPENDENT> 34 REAR SUSPENSION 35E ANTI-LOCK BRAKE SYSTEM (ABS) 36 PARKING BRAKE 37B STEERING <RACK AND PINION> 55 HEATER AND AIR CONDITIONER 63 BODY Group No. Group subject 54 ELECTRICAL ---===SME_1305_00004_0004.djvu===--- CONTENTS 54-00A GENERAL VEHICLE MODEL CODING SYSTEM ........................ .... ... ................. 54-00A-2 EQUIPMENT TYPE CODES LIST ........ 54-00A-3 POWER TRAIN TABLE .... ... .... .... ..... .... 54-00A-4 HOW TO READ THIS MANUAL ....... .... 54-00A-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE... ......... 54-00A-14 PRECAUTIONS FOR MAINTENANCE OPERATION 1. General Precautions.. .... ... .... .... ... .... 54-00A-16 2. Handling of Battery ... .... ... .... .... ... .... 54-00A-19 3. Handling of Sensors, Relays and Electronic Control Units. ... .... .... ... .... 54-00A-21 4. Handling Precautions for Electric Circuits . ... .... .... ... .... .... ... .... .... ... .... 54-00A-22 5. Service Precautions for Alternators ... 54-00A-25 6. Intermittent Faults. .... .... ... .... .... ... .... 54-00A-26 7. Precautions for Arc Welding.. .... ... .... 54-00A-27 8. Precautions When Repainting.... ... .... 54-00A-27 9. Precautions When Handling a Vehicle with DUONIC System .. ..... .. 54-00A-28 10. Precautions on Cleaning When Servicing the Engine and Transmission .... ... .... .... ... .... .... ... .... 54-00A-29 JACKING UP THE VEHICLE.............. 54-00A-32 DIAGNOSIS CODES 1. Diagnosis Codes .. .... .... ... .... .... ... .... 54-00A-34 2. Reading and Erasing the Diagnosis Code . .... ... .... .... ... .... .... ... .... .... ... .... 54-00A-40 TABLE OF STANDARD TIGHTENING TORQUES 1. Tightening Torques ... .... ... .... .... ... .... 54-00A-50 2. Table of Standard Tightening Torque .. ... .... .... ... .... .... ... .... .... ... .... 54-00A-50 54-00B SPECIFICATIONS SPECIFICATIONS .......................... .... .. 54-00B-2 54-00C STRUCTURE AND OPERATION 1. Starter. ... .... .... ... .... ....... .... ....... .... .... 54-00C-2 2. Alternator ... .... ... .... ....... .... ....... .... .... 54-00C-3 3. Lamps. ... .... .... ... .... ....... .... ....... .... .... 54-00C-4 4. Wiper Control....... .... ... .... .... ... .... .... .. 54-00C-6 5. Meter Cluster ....... .... ... .... .... ... .... .... .. 54-00C-8 6. Battery Equalizer .... ....... .... ....... .... .. 54-00C-16 54-00D TROUBLESHOOTING TROUBLESHOOTING .. ... .... .... ... .. .... .... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX ..... ............. 54-01-2 FUSE BOX ... .... ......... .... ... .... .... ... .... .... ... .. 54-01-4 POWER SUPPLY CIRCUIT. .... ....... 54-01-6 BATTERY CHARGING CIRCUIT............. ....... .................... 54-01-15 GROUND .. ....... .... ..... .... ....... .... ..... 54-01-16 BATTERY CUT CIRCUIT ............. 54-01-28 54-02 ENGINE STARTING, STOPPING AND PREHEATING CIRCUIT ENGINE STARTING CIRCUIT ....... 54-02-2 ENGINE EMERGENCY CIRCUIT... 54-02-4 110 125 130 176 210 215 ---===SME_1305_00004_0005.djvu===--- 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT ............... .... . 54-03-2 HEADLAMP LEVELING CIRCUIT.......................................... 54-03-3 FOG LAMP CIRCUIT..................... . 54-03-4 TAIL, CLEARANCE AND LICENSE PLATE LAMP CIRCUIT.. .... ... ...... ... 54-03-6 STOP LAMP CIRCUIT.... .... ... ...... ... 54-03-7 TURN SIGNAL AND HAZARD LAMP CIRCUIT............. .................. 54-03-8 BACKUP LAMP CIRCUIT .............. 54-03-9 ROOM LAMP AND STEP LAMP CIRCUIT............................ ....... .... . 54-03-10 ILLUMINATION LAMP CIRCUIT............................ ....... .... . 54-03-12 MARKER LAMP CIRCUIT......... ... 54-03-13 DESTINATION LAMP CIRCUIT ... 54-03-14 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT.......................................... 54-04-2 TACHOMETER CIRCUIT ... ... .... .... . 54-04-4 SPEEDOMETER CIRCUIT . ... .... .... . 54-04-5 FUEL GAUGE CIRCUIT ................. 54-04-6 WATER TEMPERATURE GAUGE CIRCUIT.......................................... 54-04-7 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT.......................................... 54-05-2 BRAKE WARNING CIRCUIT ......... 54-05-3 ENGINE OIL PRESSURE WARNING CIRCUIT ... .... .... ............ 54-05-4 BRAKE PAD WARNING CIRCUIT.......................................... 54-05-5 FUEL FILTER WARNING CIRCUIT.......................................... 54-05-6 DOOR INDICATOR CIRCUIT ......... 54-05-7 54-06 BODY SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT ... 54-06-2 AUDIO CIRCUIT ....... .... .................. 54-06-3 WIPER AND WASHER CIRCUIT ... 54-06-4 HORN CIRCUIT . ....... .... ....... .... ....... 54-06-5 HEATER CIRCUIT.......................... 54-06-6 AIR-CONDITIONER CIRCUIT ........ 54-06-8 POWER WINDOW CIRCUIT ... ..... 54-06-11 AUTOMATIC DOOR CIRCUIT ..... 54-06-12 DESTINATION ROLLER CIRCUIT............. ....... .................... 54-06-18 STOPPING COMMAND CIRCUIT............. ....... .................... 54-06-19 CLOCK CIRCUIT ...... .... ....... ......... 54-06-20 ROOF VENTILATION CIRCUIT ... 54-06-21 54-07 CHASSIS SIDE ELECTRICAL CIRCUIT EMERGENCY DOOR LOCK AND ALARM CIRCUIT...... .... ....... ........... 54-07-2 ANTI-LOCK BRAKE SYSTEM CIRCUIT......... .... .................... .... ..... 54-07-4 54-08 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT DUONIC CIRCUIT .......................... 54-08-2 ENGINE ELECTRONIC CONTROL CIRCUIT......... .... .................... .... ..... 54-08-4 54-09 OTHER CIRCUIT JOINT CONNECTOR . .... ... .... .... ..... 54-09-2 310 312 315 320 325 330 340 345 348 349 376 401 410 412 420 425 510 515 536 540 566 576 610 612 614 616 618 620 622 625 671 673 675 681 785 790 873 880 905 ---===SME_1305_00004_0006.djvu===--- 54-10 ELECTRICAL EQUIP- MENT INSTALLATION POSITIONS Cab side SWITCH AND SENSOR . .... .... ... .... .... . 54-10-2 RELAY AND ELECTRONIC CONTROL UNIT ...... .... ... .... .... ... .... .... . 54-10-4 METER, MOTOR AND BUZZER. .... ... 54-10-8 HEATER AND AIR-CONDITIONER .... ... .... .... ... .... ... 54-10-10 DOOR .... ... .... .... ... .... .... ... .... .... ... .... ... 54-10-11 ROOF... ....... .... .. ... .... .... ... .... .... ... .... ... 54-10-12 JOINTS OF MAIN HARNESS CONNECTORS ..... .... ....... .... ....... .... . 54-10-14 OTHER .. ... .... .... ... .... .... ... .... .... ... .... ... 54-10-18 Engine and transmission ENGINE . ... .... .... ... .... .... ... .... .... ... .... ... 54-10-20 TRANSMISSION .............................. 54-10-22 Chassis side SWITCH AND SENSOR ... ...... ... .... ... 54-10-24 BATTERY . .... .... ... .... .... ... .... .... ... .... ... 54-10-25 MAGNETIC VALVE . .... ... .... .... ... .... ... 54-10-26 BUZZER, LAMP .. .... .... ... .... .... ... .... ... 54-10-28 OTHER .. ... .... .... ... .... .... ... .... .... ... .... ... 54-10-30 54-11 INSPECTION OF ELECTRICAL EQUIPMENT #001 to #179 SWITCH ........................ .... . 54-11-2 #180 to #249 RELAY .......................... ... 54-11-10 #250 to #349 SENSOR .......... ................ 54-11-13 #350 to #409 CONTROL UNIT .............. 54-11-19 #410 to #509 MOTOR..... ....... ................ 54-11-20 #510 to #559 ACTUATOR ... .... .............. 54-11-21 #560 to #609 MAGNETIC VALVE, SOLENOID . ... .... .... ... .... ... 54-11-23 #610 to #649 BUZZER, HORN ............. . 54-11-23 #720 to #749 INTERIOR ........................ 54-11-25 #750 to #859 OTHER ......................... ... 54-11-25 #860 BATTERY ...... .... ........................... 54-11-27 #890 METER ............................ .............. 54-11-30 54-12 STARTER AND ALTERNATOR #930 STARTER ... ... .... .................... .... ... .. 54-12-2 #940 ALTERNATOR.............................. 54-12-18 54-13 ON-VEHICLE INSPECTION AND ADJUSTMENT #950 INSPECTION OF ALTERNATOR .. ....... .... ....... .... ....... 54-13-2 #951 INSPECTION OF REGULATOR .... 54-13-3 #960 HEADLAMP AIMING <Unconventional, 4-lamp-system headlamp> ...... .... ..... .... ....... .... ....... 54-13-4 #960 HEADLAMP AIMING <Round 4-lamp type headlamp> ...... .... ..... .... ....... .... ....... 54-13-6 #961 FOG LAMP AIMING ................ ....... 54-13-8 #986 INSPECTION OF METER CLUSTER . ......... ....... .... ....... .... ....... 54-13-9 54-14 CONNECTOR CONFIGURATION CHART CONNECTOR CONFIGURATION CHART .... ..... .... .... ... .... ....... .... ....... .... ....... 54-14-2 A B C D E F J P R S T U V W X ---===SME_1305_00004_0007.djvu===--- 54-00A-1 54-00A GENERAL ---===SME_1305_00004_0008.djvu===--- 54-00A-2 1 Basic vehicle type B Front engine bus with frame 2 Drive system E 4 22WDDiesel 3 Development sequential number 6 Rosa 4 Suspension (front/rear) 4 Independent coil suspension/Rigid leaf suspension 5 Engine 1 4P10 6 Wheelbase (mm) G 3995 J 4550 7 Steering position R Right-hand drive vehicle 8 9 Body arrangement M With air conditioner H High roof 10 to 12 Export specification 1 7 4 35 2 9 8 6 BE641GR MH 101112 VEHICLE MODEL CODING SYSTEM ---===SME_1305_00004_0009.djvu===---